TECHNICAL DATA SHEET

Castlecoat SF Epoxy Coating

DESCRIPTION AND USES

Castlecoat SF is a solvent-free, tough epoxy coating that can be applied to most common construction substrates. It has excellent resistance to chemical attack, making it suitable for wall and floor coating and tank lining where a long-lasting, durable finish is required. Castlecoat can be applied by brush, roller or spray directly onto most clean, dry, non-porous substrates. Porous surfaces should be primed with Castleseal-2 before application of Castlecoat. Steel and ferrous surfaces should be grit blasted to SA2.5 standard.

USES INCLUDE:

  • CONCRETE WALLS
  • CHEMICAL TANKS
  • WATER TANKS
  • ABBATOIRS
    • FOOD PREPARATION AREAS
    • BREWERIES
    • MASONRY PROTECTION
    • STEEL PROTECTION

    TECHNICAL DATA

    CHEMICAL RESISTANCE

    Colour (mixed)


    Viscosity

    Tack free time

    Hard dry time

    Full cure

    Application range

    Over-coating time

    Grey or red (other colours available to order

    Thixotropic liquid

    5 hrs at 20ºC

    12 hours at 20ºC

    7 days @ 20ºC

    +3 to +30ºC

    14 to 48 hours at 20ºC

     

    Water

    Oils

    Petrol

    Diesel Oil

    Dilute Acids

    Dilute Alkalis

    Vegetable oils

    +

    +

    +

    +

    +

    +

    +

    + = Resistant 0 = Not resistant. All chemical resistance measured at 25°C

    INSTRUCTIONS FOR USE

    All surfaces to which Castlecoat SF is to be applied should ideally be clean, dry and free from dust and loose particles. Priming porous surfaces with one coat of Castleseal Porous Surface Sealer will remove any surface moisture and enhance adhesion of Castlecoat. Steel and other metal surfaces should ideally be grit-blasted.

    Steel surfaces that are subject to continuous immersion in aqueous solutions will benefit from a coat of Castlecoat Steelprime before being coated with Castlecoat SF. Fresh galvanising will require pre-treatment with mordant solution or phosphoric acid etch primer. Hard, shiny surfaces such as vitreous enamel should be abraded. Mix Castlecoat SF by adding all of the hardener to the Base and stir with a paddle mixer fitted to a slow speed drill until homogenous and free from streaks, (packs are pre-measured). Do not mix more than can be used in 60 minutes. Apply immediately by roller, brush or airless spray. Allow to cure for 24 hours before walking over.

    Typical coating thicknesses of 400-500 microns (2 coats) are normally achieved with any of the above methods at 10 to 30°C. At lower or higher temperatures, greater or lesser film builds may result.

    A minimum of two coats is required to give a continuous, pinhole-free surface. Multiple coats should be applied after 14 and within 18 hours of each other.

    Vessels that may be attacked by the stored medium, e.g. concrete or steel tanks holding acids, will require extra coats to ensure continuity of the film. Metal vessels can be effectively checked for film continuity by spark testing.

    Castlecoat SF is suitable for trafficked surfaces after 48 hrs.

    Unlike conventional paints, Castlecoat SF is solvent free and may therefore be used safely in confined spaces without fire risk or undue operator hazard.

    QUANTITY ESTIMATION

    400 microns 8 m²/5 Kg pack

    500 microns 10 m²/5 Kg pack

     

    This data is provided in good faith for guidance purposes only, however due to variance in equipment and local conditions, users should carry out their own tests to ensure that satisfactory results can be obtained.

    TO PRODUCT SELECTOR